Inqubo Yokusebenzela I-CYMBER Electroplating Isingeniso

— Umugqa Wokucwebezela Oqhubekayo Okhethekile Wezibha Zebhasi Zethusi Ezinkulu

Ukubuka Konke Komsebenzi Wokufundisa

Indawo yokusebenzela ye-CYMBER electroplating ihlanganisa cishe indawo engu-1,000 m² futhi inikezelwe ekuphathweni okuphezulu kobuso be-busbar ezinkulu zethusi ezisetshenziswa kumandla amasha, ukusatshalaliswa kwamandla, ezokuthutha ngesitimela, kanye nezicelo ze-busbar zezimboni. Lesi sikhungo sisebenzisa uhlelo lwe-plating oluqhubekayo oluzenzakalelayo oluvundlile. Ngokungafani nemishini evamile ye-rack-plating, umugqa wokukhiqiza uhlelwe ngendlela ende eqondile enamathangi enqubo alandelanayo ngaphansi kwe-busbar ezihambayo, okuvumela ukufakwa okuphezulu, okufanayo ezintweni zokusebenza ezinde.

Ukucushwa Komugqa Wokukhiqiza Oyinhloko

Indawo yokusebenzela inemigqa emibili yokucwebezela eqhubekayo ezimele. Umugqa owodwa ozinikele wenzelwe kuphela ukucwebezela kwe-tin ne-ion (isiliva/i-nickel) kwama-busbars amade ethusi. Izingxenye ezibalulekile zifaka:

● Isigaba Sokwelashwa Ngaphambi Kokwelashwa (12–15 m) Ukususa amafutha ngamakhemikhali → ukuhlanza → ukuvuselelwa kwe-asidi → ukuhlanza ngezigaba eziningi Kususa uwoyela, ama-oxide, kanye nezinsalela zomshini ukuqinisekisa ukuhlanzeka nokusebenza kwe-substrate.
● Isigaba Esiyinhloko Sokugoqa I-Tin (~45 m) Sisebenzisa inqubo ye-tin ekhanyayo esekelwe ku-methanesulfonate ezinzile kakhulu enobuningi bamanje obungu-3–25 A/dm², sifinyelela amadiphozithi afanayo angu-3–30 μm. Isembozo sibonisa ukunamathela okuhle kakhulu, isakhiwo sezinhlamvu ezincane, kanye nokukwazi ukunamathela okuphezulu ngokuhambisana ne-IPC-4552A.

Inqubo Yokusebenzela Yokuqopha Ugesi ye-CYMBER Isingeniso01
Inqubo Yokusebenzela Yokuqopha Ugesi ye-CYMBER Isingeniso02

● Indawo Yokusonga Ama-Ion (Isiliva noma i-Nickel) Ihlonyiselwe ukusonga isiliva okungena-cyanide kanye nokusonga i-nickel okukhanya kancane/okukhanyayo. Ubukhulu besiliva obujwayelekile: 2–15 μm; i-nickel: 5–20 μm. Isetshenziswa kakhulu ezindaweni zokuxhuma ze-switchgear ezine-voltage ephezulu kanye nezindawo zokuxhuma ze-busbar ezidinga ukumelana okuphansi kokuthintana kanye nokumelana nokugqwala okuphezulu.
● Isigaba sangemva kokwelashwa Ukuhlanza okuphambene nezinga eliningi → ukuhlanza ngamanzi ashisayo e-DI → ukupholisa/ukuvimbela ukungcoliswa → ukomisa okushisa okuphezulu → ukupholisa nokukhipha amanzi.
● Izinhlelo Ezisekelayo Umthamo wokulungisa wonke udlula u-1,200 kW, ukukala okuzenzakalelayo, ukuhlunga okuqhubekayo, imibhoshongo yokuhlanza igesi engcolile, kanye nesiteshi sokuhlanza amanzi angcolile esifinyelela cishe ku-zero ekukhishweni koketshezi.

Izici Zenqubo Nezinzuzo

● Ukuthutha okuqhubekayo okuvundlile kuqeda isidingo sezinto zokuhlela, kunciphisa izimpawu zokuphatha futhi kuvumela ukucutshungulwa kahle kwezingodo ezinde (kufika kumamitha ayi-6).
● Ukufana kobukhulu bokumboza ngaphakathi kuka-±10% kubha efanayo (uma kuqhathaniswa no-±25–35% okuvamile kwe-rack plating).
● Amandla aphezulu okuqina kwamanje afinyelela ku-30 ​​A/dm² asekela kokubili ukukhiqizwa okusheshayo kanye namadiphozithi amakhulu.

Isingeniso Senqubo Yokusebenzela Ye-CYMBER Electroplating03
Inqubo Yokusebenzela Yokuqopha Ugesi ye-CYMBER Isingeniso04

● Ukulawula okugcwele kwe-PLC kanye ne-HMI ngokuqapha kwesikhathi sangempela kanye nokubhalisa amapharamitha abalulekile (amanje, isivinini somugqa, ikhemistri yokugeza, i-pH), okunikeza ukulandeleka okuphelele kokukhiqiza uma kuceliwe.
● Ukushintshashintsha okuguquguqukayo phakathi kwezinqubo ze-tin, isiliva, kanye ne-nickel emgqeni ofanayo emahoreni angu-≤4.

Ukuqinisekisa ikhwalithi

● Ukuhlaziywa kokugeza nsuku zonke kanye nokuqapha ipharamitha yenqubo amahora angu-24 ngosuku, izinsuku eziyi-7 ngesonto.
● Ukuhlolwa okubonakalayo okungu-100% + Ukulinganiswa kobukhulu be-X-Ray + ukuhlolwa kokugoba kokunamathela/ukushaqeka kokushisa.
● Imibiko yokuhlolwa yomuntu wesithathu (isifutho sikasawoti, ukumelana nokuxhumana, ukushintshwa, njll.) iyatholakala ngokwezidingo zokudweba zamakhasimende.

Inqubo Yokusebenzela Yokuqopha Ugesi ye-CYMBER Isingeniso05
Inqubo Yokusebenzela Yokuqopha Ugesi ye-CYMBER Isingeniso06

Indawo yokusebenzela yokufakelwa ngogesi ye-CYMBER inikeza izixazululo zokwelapha ubuso ezizinzile, ezilandelekayo, nezingabizi kakhulu zezinhlelo ezinkulu ze-copper busbar, isekela ukuthembeka kanye nezidingo zokuphila isikhathi eside zezinhlelo zokuxhuma ugesi ezisezingeni eliphezulu.

Inqubo Yokusebenzela Yokuqopha Ugesi ye-CYMBER Isingeniso07
Inqubo Yokusebenzela Yokuqopha Ugesi ye-CYMBER Isingeniso08

Isikhathi sokuthunyelwe: Disemba 10-2025