Itholakala eSifundazweni saseZhejiang, i-CYMBER isebenzisa isikhungo sokucubungula imicu yethusi kanye nendawo yokugcina impahla esingaphezu kuka-1000 m², enikeza izinsizakalo ezihlanganisiwe zokusika, ukulinganisa, kanye nokupakisha emikhakheni yokukhiqiza ephezulu okuhlanganisa amabhethri amasha wamandla, izixhumi eziqondile, ama-elekthronikhi kagesi, kanye nezingxenye zokuphatha ukushisa.
Phakathi kwephothifoliyo yayo eyinhloko yemishini, umugqa wokusika wethusi oqondile ngesandla usebenza njengetshe lesisekelo lokuguqula ama-wide master coil abe yimichilo emincane enezimo eziqinile. Lesi sihloko sigxile ekucushweni kobuchwepheshe, ukugeleza kwenqubo, kanye nemikhuba yokulawula ikhwalithi yalo mshini obalulekile.
Ukucushwa Kwemishini kanye Nemininingwane Yobuchwepheshe
Umugqa wokusika ngokunemba ngesandla uqukethe lezi zingxenye ezilandelayo eziyinhloko:
● I-Hydraulic Decoiler: umthamo wamathani ayi-10, i-mandrel enwebekayo enomshini wokubhuleka osebenzisa umoya kanye nohlelo lwe-EPC (ukulawula isikhundla somphetho).
● Ikhanda Lokusika: Umklamo we-shaft eyodwa osindayo othwala ama-blade okusika ahlanganisiwe afika ku-25 (ubulukhuni be-HRC62-64, ukubekezelelana kobukhulu ±0.001 mm). Ukuhlukaniswa kwe-blade kanye nokugqagqana kwayo kulungiswa ngesandla ngokusebenzisa ama-shims anembile abe ngu-0.002 mm ngokunemba.
● Ukulawula Ukucindezeleka: Isistimu yebhuleki eliyimpuphu elihlanganisiwe kanye nesistimu ye-pneumatic pressure roller eqinisekisa ukuqina okuzinzile kwangemuva kuzo zonke izinhlobo zobubanzi be-strip.
● I-Recoiler: I-Hydraulic expansion mandrel enokulawula ukucindezeleka okuzimele, ekwazi ukuhlehlisa ngasikhathi sinye imichilo emincane engaphezu kuka-20 ngesivinini somugqa esifinyelela ku-150 m/min.
● Amayunithi Asizayo: Izinjini zokusika ezizenzakalelayo, ukusika kwe-hydraulic, kanye nemoto yokulayisha ikhoyili.
Ukugeleza Kwenqubo Yokusika Okuphelele
3.1 Ukulayisha Nokuqondisa Ikhoyili Amakhoyili amakhulu (ububanzi obujwayelekile obungu-400–1300 mm, ukujiya okungu-0.08–3.0 mm) alayishwa nge-crane ephezu kwekhanda. Ukuqondanisa nge-laser kuqinisekisa ukuthi ukuphambuka komphetho kuhlala kungaphakathi kuka-±0.5 mm.
3.2 Ukusethwa Kwamathuluzi Nokulungiswa Kokusula Ngokusekelwe kububanzi bemicu echazwe ngamakhasimende, ochwepheshe bamisa ama-blade ayindilinga kanye nama-spacer. Amapharamitha abalulekile afaka:
● Ukususwa kwe-blade eseceleni: 8%–12% yobukhulu bezinto
● Ukungena kwe-blade (ukugqagqana): 0.03–0.10 mm Zonke izindawo ezivulekile ziqinisekiswa izikhathi eziningi kusetshenziswa ama-precision feeler gauges kanye nezinkomba zokudayela.
3.3 Ukuhlolwa Kwengxenye Yokuqala Ngemva kokujikeleza kokuqala okungu-3-5, umugqa uyamiswa ukuze kuhlolwe ngokugcwele kusetshenziswa ama-burr height gauges, ama-micrometer, nama-optical projectors. Kuphela ngemva kokuqinisekiswa kokubekezelelana kobubanzi (± 0.01 mm), ukuphakama kwe-burr (≤0.01 mm), kanye ne-camber (≤0.5 mm/m) lapho ukukhiqizwa okugcwele kuqala khona.
3.4 Ukwehliswa Okuqhubekayo Nokuphathwa Kokucindezeleka Ikhoyili isebenza ngesivinini esingaguquki ngokusebenzisa isethi ye-blade ejikelezayo kuyilapho ukusika komphetho kugoqwa ngokwehlukana. Ukucindezeleka kulungiswa njalo ukuze kuvinjelwe imiphetho yamagagasi noma ukucindezeleka kwangaphakathi ngisho nasezingcezu ezincane njengo-4 mm.
3.5 Ukugoqa Nokuthulula Lapho ifinyelela isisindo noma ubude obuqondiwe, ama-pancake aqediwe asuswa kusetshenziswa imoto yokukhipha imithwalo ye-hydraulic bese edluliselwa endaweni yokupakisha.
Ukugeleza Kwenqubo Yokusika Okuphelele
Kumakhasimende e-Tier-1, ukubekezelelana kobubanzi be-strip, ukuphakama kwe-burr, kanye ne-camber kuthinta ngqo ukunyathelisa okusheshayo, ukushisela, kanye nokukhiqiza kwe-coating. Ezinhlelweni zokuqoqa amandla ebhethri le-lithium-ion, ukuphambuka okungaphezu kuka-0.02 mm ububanzi noma ama-burrs angaphezu kuka-0.015 mm kungaholela ekungalungini kahle kwethebhu noma ukungena kwe-diaphragm—kokubili izingozi zokuphepha ezibalulekile. I-CYMBER iqhubeka nokufeza imininingwane eqinile kakhulu embonini, ithola iziqu zesikhathi eside kubakhiqizi bebhethri abaphambili.
5. Amakhono Okucubungula Ajwayelekile (ingxenye)
| Ingxubevange | Ububanzi Bokujiya | Ububanzi Bokufaka | Ububanzi Bomugqa Obuncane | Ukubekezelelana Kobubanzi | Ukuphakama kwe-Burr |
| C1020/C1100 | 0.08–3.0 mm | 400–1300 mm | 4 mm | ±0.01 mm | ≤0.01 mm |
| Ithusi le-T2 | 0.15–2.0 mm | 400–1250 mm | 6 mm | ±0.008 mm | ≤0.008 mm |
| Ithusi le-H65/H70 | 0.2–2.5 mm | 400–1000 mm | 8 mm | ±0.015 mm | ≤0.012 mm |
Isiphetho
Nakuba imigqa yesivinini esiphezulu ezenzakalelayo ibusa ukukhiqizwa kwevolumu, i-slitter yokunemba ngesandla ihlala ibalulekile lapho kudingeka ukunemba okukhulu nokuguquguquka. Ngenxa yamashumi eminyaka obuchwepheshe bokusebenzisa amathuluzi, ulwazi lokulawula ukungezwani, kanye nezinqubo eziqinile zesihloko sokuqala, i-CYMBER iletha imichilo yethusi ehlangabezana nezidingo zezimboni ezidinga kakhulu.
Uma inhlangano yakho idinga umugqa wethusi obanzi ngokwezifiso ocutshungulwe ukuze uvumelane nobubanzi obungu-±0.01 mm kanye no-≤0.01 mm burr, samukela imidwebo enemininingwane noma izinto zesampula ukuze kwenziwe ucwaningo oluphelele kanye nombiko wokusika izivivinyo.
Isikhathi sokuthunyelwe: Disemba 10-2025