Ukushintshwa Kwethusi ngo-2026: Izinqubo, Amabanga, Amathiphu kanye Nokucatshangelwa Kwezingxenye Eziqondile

Kushicilelwe: Januwari 26, 2026

Ngu: ShanJi Meng, Umhlaziyi Wezinsimbi Ophakeme

Ithusi kanye nezinsimbi zalo kusalokhu kungenye yezinto ezivuza kakhulu - futhi ngezinye izikhathi eziyinkimbinkimbi - zomshini. Ukushisa okuhle kakhulu kanye nogesi, izakhiwo zemvelo zokulwa namagciwane, kanye nokusetshenziswa kabusha okugcwele kuzenza zibe semqoka ezingxenyeni ze-EV, ihadiwe yasolwandle, amagiya okunemba, kanye nama-electrode okushisela. Kodwa ukuthamba kwazo, ukuthambekela kokusebenzisa amathuluzi okugaya, kanye nokuziphatha kokuqinisa umsebenzi kudinga indlela efanele.

Ngo-2026, njengoba isidingo sethusi sikhuphuka ngenxa yokufakwa kukagesi kanye nokuvuselelwa, ochwepheshe bemishini babona ama-oda amaningi e-alloys asebenza kahle kakhulu. Lo mhlahlandlela uhlanganisa amazinga ethusi avame kakhulu esisebenza ngawo, izinqubo ezifanele, izinzuzo/izinselele ezibalulekile, amathiphu okuklama asebenzayo, iseluleko samathuluzi, kanye nezinhlelo zokusebenza zangempela.

Amabanga Ethusi Avamile Okusebenza Ngemishini Ye-CNC

Izinhlelo zokusebenza ezahlukene zidinga ama-alloy ahlukene. Nazi izinhlobo esizibona kakhulu ezitolo zokulungisa ngokunemba:

• Ithusi Elihlanzekile (C10100/C11000): 99.9%+ ubumsulwa, ayinawo umoya-mpilo noma i-ETP. Kungcono kakhulu ekuqhubeni amandla okuphezulu (ama-busbars, ama-heat sink).
• Ithusi (C36000, C26000): Okuthandwa kakhulu yi-free-machining kanye ne-chip-breaking enhle kakhulu. Kuhle kakhulu ekufakweni, ama-valve, amagiya.
• Ithusi le-Aluminium (C95400, C95500): Amandla aphezulu + ukumelana nokugqwala kwamanzi olwandle okuvelele. Kuhle kakhulu kuma-propellers asolwandle, ama-bushings.
• Ithusi Lensimbi (C90300, C90700): Ukumelana nokuguguleka okuphezulu kanye nokungqubuzana okuphansi. Okujwayelekile kwama-bearings namagiya asebenza kanzima.
• Ithusi lePhosphor (C51000, C54400): Ukuqina okuhle kakhulu kwe-spring kanye nokumelana nokukhathala. Kuvamile ezixhumini naseziphrintini.
• Ithusi le-Chromium Zirconium (C18150/C18200): Imvula eqinile ukuze ikwazi ukukhiqiza amandla aphezulu + 80-90% i-IACS conductivity. Ilawula ama-electrode okushisela ukumelana nezingxenye zemoto ye-EV.

• Icebiso Lokukhetha Amamaki Asheshayo: Ngezingxenye zikagesi → khetha ithusi elimsulwa noma i-CuCrZr. Ngezindawo ezivame ukugqwala → khetha ithusi le-aluminium. Ukuze kube lula ukukhanda ngevolumu → sebenzisa ithusi.

  Izinqubo Zomshini Ezifanele Zethusi

  Iningi lemishini yethusi lisebenza kahle emishinini ejwayelekile ye-CNC:

  • Ukugaya i-CNC: Kuhle kakhulu kumajiyometri ayinkimbinkimbi, amaphakethe, kanye nezingxenye ezi-axis ezingu-3-5.
  • Ukujika kwe-CNC: Ilungele izingxenye eziyindilinga ezifana nama-bushing, ama-fitting, kanye nama-shaft.
  • Ukubhoboza Nokuthepha: Impompi yethusi ne-phosphor ihlanzekile; sebenzisa ukubhoboza ama-peck ukuze uthole imigodi ejulile ngethusi elihlanzekile.
  • I-Swiss-Type Lathe: Kuhle kakhulu kumaphini amancane nezixhumi ezinembile kakhulu.
  • I-EDM (uma kudingeka): Akudingeki kakhulu kodwa kuyasiza ezicini ze-CuCrZr eziqinisiwe.

  • Izinzuzo Zokwenza Ama-Alloy Ethusi Ngemishini

    • Ukushisa okuphezulu kakhulu → kuqeda ukushisa ngokushesha, kunciphisa ukuguguleka kwamathuluzi.
    • Izakhiwo zikagesi ezinhle kakhulu → zibalulekile ezixhumini kanye nama-electrode.
    • Indawo yemvelo yokulwa namagciwane → ilungele ukucubungula ukudla kanye nezingxenye zezokwelapha.
    • Ukuphinda kusetshenziswe ngokugcwele → kuhambisana nemigomo yokuzinza ka-2026.
    • Ukuqeda okuhle → ithusi kanye ne-bronze polish kuze kube nombala ocwebezelayo.

    Izinselele Nezixazululo Ezisebenzayo

    Ukuguquguquka kwe-Copper kudala izinkinga zakudala — nansi indlela esizisingatha ngayo:

    • Ama-Gummy chips kanye nonqenqema oluhlanganisiwe— Sebenzisa amathuluzi abukhali okususa ukungcola kanye ne-coolant eningi (i-emulsion noma uwoyela).
    • Ukuqinisa umsebenzi— Thatha izindlela ezilula (ukujula okungu-0.1-0.5 mm) futhi ugweme ukuhlala.
    • Ukwakheka kwe-Burr— Imishini yethusi cishe ayinayo i-burr; ithusi elimsulwa lidinga ukucutshungulwa noma ukugaywa kokukhwela.
    • Ukwanda kokushisa— Faka isithako ngokucophelela bese usebenzisa isibandisi esikhukhula ukulawula ubukhulu.

    Ithiphu Yochwepheshe: Ngethusi elimsulwa, amathuluzi edayimane e-polycrystalline (PCD) ahlala isikhathi eside izikhathi eziyi-10 kune-carbide.

  • Izinto Okufanele Uzicabangele Namathiphu Okuklama

    • Ukubekezelelana: ±0.01 mm ingatholakala ngethusi/CuCrZr; ithusi elimsulwa lingadinga ±0.02 mm ngenxa yobumnene.
    • Ubukhulu Bodonga: Okungenani 0.5-1 mm ukuze kugwenywe ukuphambuka.
    • Ama-Radii nama-Fillets: Engeza ama-radii amakhulu (okungenani u-0.5 mm) ukuze unciphise ukucindezeleka futhi uthuthukise impilo yamathuluzi.
    • Ukuqedwa Komphezulu: I-Ra 0.4 µm ijwayelekile nge-carbide epholishiwe; ukuqedwa kwesibuko kungenzeka ngethusi.
    • Ukwelashwa Kokushisa: I-CuCrZr idinga ukuguga ngemva komshini ukuze kube nokuqina okugcwele — hlela ngokufanele.

    Izincomo Zokusebenzisa Amathuluzi Nepharamitha

    • Izinto Zamathuluzi: I-carbide engagqokwanga noma egqokwe ngedayimane kwabaningi; i-PCD yomsebenzi womthamo wethusi omsulwa.
    • Isivinini kanye Nokudla (isibonelo sethusi le-C36000, umshini wokugaya ongama-10 mm):
      • I-Spindle: 8,000-12,000 RPM
      • Okuphakelayo: 1,000-2,000 mm/min
      • Ukujula kokusikwa: 0.5-2 mm axial
    • Isibandisi: Sebenzisa njalo — kuvimbela ukucasuka futhi kuthuthukisa ukuqeda.

    Izinhlelo Zokusebenza Zangempela

    • Ithusi → amagiya okunemba, imizimba yamavalvu, ihadiwe yokuhlobisa.
    • Ithusi le-Aluminium → ama-sea bushings, ama-pump impellers.
    • Ithusi Lensimbi → Amagiya ezikelemu, amabheringi omthwalo osindayo.
    • I-Phosphor Bronze → oxhumana nabo bentwasahlobo kagesi.
    • Ithusi Elihlanzekile → ama-heat exchanger, ama-busbar.
    • I-CuCrZr → ama-electrode okushisela amabala, imigoqo ye-EV rotor.

    Izici Zezindleko Nokuzinza Ngo-2026

    Amanani ezinto zokwakha ayashintshashintsha (ithusi elimsulwa ~$11-13k/ton), kodwa ithusi lisalokhu lishibhile kakhulu. Amanani okusebenzisa kabusha manje adlula u-50% ezitolo eziningi, okunciphisa izindleko kanye nokwehla kwekhabhoni. Lindela ukunikezwa okuncane kwe-CuCrZr ngenxa yesidingo se-EV.

    Imicabango Yokugcina

    Umshini wokugaya ithusi uvuza ukusethwa ngokucophelela kanye nokukhetha okuhle kwebanga. Ngamathiphu angenhla, uzohlala ukhiqiza izingxenye ezisezingeni eliphezulu nezisebenzayo ezihlangabezana nezimpawu ezinzima kakhulu.

    Ukulungele ukwenza umklamo wakho uphile? Hlola uhla lwethu oluphelele lwesitokhwe sethusi (ithusi, ithusi le-aluminium, ithusi le-tin, ithusi le-phosphor, ithusi elimsulwa, kanye ne-CuCrZr) kukhathalogi yethu yakamuva yomkhiqizo, noma xhumana nethimba lethu lobunjiniyela ukuthola izingcaphuno zomshini owenziwe ngokwezifiso kanye nokusekelwa kobuchwepheshe.

    Landa ikhathalogi yomkhiqizo we-Copper Alloys ka-2026 (PDF)

  • Xhumana Nathi ukuze uthole Izingxenye Nezilinganiso Zethusi Ezenziwe Ngokwezifiso