Itholakala enkabeni yendlela yezimboni yaseZhejiang, i-CYMBER Aluminium Professional Warehouse yakhelwe ukuphatha, ukucubungula, nokusabalalisa amakhoyili namashidi e-aluminium asezingeni eliphezulu kubasebenzisi bezimboni ezinkulu. Lesi sikhungo sigxile emgqeni wokulinganisa nokuhlukanisa amakhoyili e-aluminium azenzakalelayo onzima okwazi ukucubungula amakhoyili afinyelela ku-10 amathani. Lo mshini owodwa wakha umgogodla wokukhiqizwa kweshidi lethu eliyisicaba, okusenza sikwazi ukuletha amapuleti e-aluminium anembile ngokwezilinganiso, aqedwa ukucindezeleka ngqo kusuka esitokweni sekhoyili ngokuya ngezidingo zamakhasimende eziqondile.
Indawo yokugcina impahla isebenza ngaphansi kwezinqubo zokulandelela izinto ezisetshenziswayo kanye nokulawula izinqubo, okuqinisekisa ukuthi yonke ishidi eliphuma emugqeni lihlangabezana nezidingo zemishini nezomphezulu zezicelo ezidingakalayo emikhakheni yasolwandle, yezokuthutha, yamandla kanye neyakhiwe.
Imishini Eyinhloko: Umugqa Wokulinganisa Nokunquma Ikhoyili Ye-Aluminium Ezenzakalelayo Ongamathani ayi-10
Ingxenye eyinhloko yendlu yokugcina impahla iwumugqa wokulinganisa nokuhlukanisa ozenzakalelayo oklanyelwe ngqo ama-alloy e-aluminium ochungechungeni lwe-1xxx, 3xxx, 5xxx, kanye ne-6xxx, onobukhulu obusukela ku-0.3 mm kuya ku-12 mm kanye nobubanzi obufika ku-2650 mm.
Amamojula obuchwepheshe abalulekile alo mugqa afaka:
● Imoto yokulayisha ikhoyili ye-hydraulic (umthamo wamathani ayi-10)
● Isikhiphi se-single-mandrel esinokunwetshwa kwe-hydraulic
● I-pinch roll eqondile kanye ne-leveler enama-roller angu-19 (ukucushwa okuphezulu okungu-6)
● Iyunithi yokusika imiphetho kanye nokubopha izingcezu
● Uhlelo lokulawula iluphu olunembile kakhulu
● Ukucheba okundizayo noma ukucheba kwe-servo okunobude obungaguquki
● Iyunithi yokulinganisa okuphansi okuyisithupha okuphezulu (ukulinganisa kwesibili)
● Isihlukanisi esizenzakalelayo kanye nesiteshi sokucindezela
● I-Recoiler yama-slit mults (ongakukhetha) kanye ne-sheet stacker enetafula lokuntanta emoyeni
Inqubo Yokuhlanganisa Ishidi Isinyathelo Ngesinyathelo
3.1 Ukwamukela Nokulayisha Ikhoyili
Amakhoyili afika endaweni yokugcina impahla ngezokuthutha eziqondile futhi ahlolwa ngokushesha ukuze athole isitifiketi somshini, isimo somphezulu, kanye nezakhiwo zomshini. Ikhoyili ngayinye engamathani ayi-10 inikezwa inombolo yokushisa ehlukile elandelwayo phakathi nokucubungula.
Imoto yokulayisha ye-hydraulic idlulisela ikhoyili ku-uncoiler. I-mandrel ye-uncoiler inwebeka ngamandla kagesi ukuze ibambe i-ID yekhoyili (ngokuvamile i-508 mm noma i-610 mm), bese i-blade ye-peeler iphula kancane ukugoqa kwangaphandle. Ama-roll-down rolls avimbela ukugoqa kwewashi ngesikhathi sokuphumula kokuqala.
3.2 Ukuqondisa Kokuqala Nokusika Umphetho
Uma ikhanda le-strip selingene emgqeni, lidlula ku-straightener enama-roller angu-5 esusa isethi ye-coil. Ngesikhathi esifanayo, ama-trimmers onqenqema lwe-disc-type asusa ama-10-30 mm ohlangothini ngalunye, asuse imiphetho eqhekekile futhi aqinisekise ukuthi kukhona izindonga eziseceleni ezihambisanayo. Izingcezu ezisikiwe ziqhubeka ziboshwe zibe ama-bale amancane ukuze ziphinde zisetshenziswe.
3.4 Ukulinganisa Okuyinhloko – I-19-Roller ene-6-High Leveler
Inhliziyo yomugqa yi-leveler yokunemba engu-19-roller (6-high). Ama-work rolls angu-80 mm ububanzi anomphezulu we-chrome ophezulu kanye nokusekelwa kwe-roller yokusekelayo ngayinye. Ukujula kokungena kanye nokugoba kwe-roll kulungiswa ngokuzenzakalelayo ngokusekelwe ku-alloy, ukujiya, kanye namandla okukhiqiza ukuze kuqedwe ukucindezeleka okusele kwangaphakathi futhi kufezwe ukuthamba okungcono kunezindinganiso ze-I-Unit.
Kuma-alloy e-marine-grade angu-5xxx, kusetshenziswa ukungena okujulile ukuze kulwisanwe namandla aphezulu okukhiqiza; ochungechungeni oluthambile lwe-1xxx, izilungiselelo ezilula zigcina ubuqotho bomphezulu.
3.5 Ukuvumelanisa kwe-Looper Pit kanye ne-Speed
Umgodi we-looper ojulile wamamitha ayi-6 umunca umehluko wesivinini phakathi kwe-leveler kanye ne-shear, okuvumela ukusebenza okuqhubekayo ngesivinini somugqa esifinyelela ku-80 m/min. Ama-optical loop scanner agcina i-catenary geometry enembile, evimbela ukumaka kobuso.
3.6 Ukusika Okungaguquki Okune-Servo Shear
Amashidi asikwa abe ubude obuchazwe yikhasimende kusetshenziswa isivikelo sokundiza esiqhutshwa yi-servo esinesivinini esikhulu noma isivikelo esiqinile sokuqala, kuye ngokuthi ubukhulu kanye nezidingo zokubekezelelana zingakanani.
● Ukubekezelelana kobude: ± 0.5 mm kufika ku-6000 mm, ± 1.0 mm ngaphezu kuka-6000 mm
● Ukubekezelelana okuphambeneyo: ≤0.5 mm/m
● Ukuphakama kwe-cut-line burr: <0.05 mm
3.7 Ukulinganisa Okuhle Kwesibili
Ngemva kokusikwa kokuqala, amashidi adlula ku-leveler yesibili encane enokuphakama okungu-6 enemigqa yokusebenza emincane (50 mm). Le yunithi isusa noma yiliphi igagasi elincane lomphetho noma ibhande eliphakathi elifakwe ngesikhathi sokusikwa ngesivinini esikhulu, okwenza kube lula ukugcina ngaphakathi kuka-1-2 mm ngemitha kulo lonke ishidi.
3.8 Ukuvikelwa Komphezulu Nokunqwabelana
Ngemva nje kokulinganisa kokugcina, umshini wokufaka ifilimu we-PVC noma we-PE ungafaka ifilimu evikelayo ohlangothini olulodwa noma zombili ngesivinini somugqa. Amashidi abe esedluliselwa etafuleni lokufaka i-air-flotation eliqeda ukuguguleka kobuso. Ama-pallet okhuni noma ama-cradle ensimbi abekwa ngaphansi kwe-stack, futhi isisindo esizenzakalelayo kanye nokuqinisekiswa kwenani lezingcezu kwenziwa ngaphambi kokuzibopha.
4. Ukuguquguquka Okulinganayo Kwemisebenzi Emikhulu
Lo mugqa wamukela ububanzi bekhoyili kusukela ku-800 mm kuya ku-2650 mm futhi ungakhiqiza amashidi ngobude kusukela ku-500 mm kuya ku-16,000 mm ngesikhathi esisodwa. Ukwehlukaniswa kobubanzi nakho kuyatholakala, okuvumela amakhoyili amaningi amancane ukuthi acutshungulwe ngesikhathi esisodwa lapho amaphrojekthi edinga ububanzi obungejwayelekile. Leli khono libaluleke kakhulu ekukhiqizweni kwamaphaneli emikhumbi, izingxenye zegobolondo lombhoshongo womoya, kanye nezindonga zenqola yesitimela lapho ubukhulu obuqondile bunciphisa khona imfucuza yokwenziwa engezansi komfula.
5. Amabanga Ezinto Ezicutshungulwa Njalo
● 1050, 1060, 1100 (i-commercial pure)
● 3003, 3105 (i-Mn ne-Mg-alloyed ukuze kuthuthukiswe amandla)
● 5052, 5083, 5086, 5383, 5454 (izicelo zasolwandle kanye ne-cryogenic)
● 6061, 6082 (amazinga okwakha kanye nokwemishini)
● 7020, 7075 (uchungechunge lwezindiza olunamandla aphezulu uma kudingeka)
6. Ukulawulwa Kwekhwalithi Kuwo Wonke Umugqa
Izindawo eziningi zokuhlola zihlanganisiwe:
● Ukutholwa kwemifantu enqenqemeni ye-Ultrasonic ngaphambi kokusika
● Ukulinganiswa kokuthamba kwe-laser ngemva kokulinganisa okuyinhloko nokwesibili
● Uhlelo lwekhamera olunezinkinga ebusweni (luthola imigodi, imihuzuko, izingcezu >0.1 mm)
● Ukumaka okuzenzakalelayo kwanoma yiziphi iziphambeko ezitholakele zokuhlukaniswa okungezansi komfula
7. Ukupakisha Nokukhuphula Izimpahla Ezinkulu
Amashidi aqediwe apakishwa ngokwezindinganiso zomhlaba wonke zokuphakamisa izinto ezisindayo:
● Izivikelo zensimbi ezisemaphethelweni kuzo zonke izingosi ezine
● Amaphakethe e-desiccant adonsa umswakama ngaphakathi kokugoqa okungangeni manzi
● Ukuvikela umthwalo nge-polyester noma i-strap yensimbi ebalwe ukusheshisa okungu-10G
● Izitsha zensimbi ezenziwe ngokwezifiso noma izihlalo zokhuni ezenzelwe izitsha ezivulekile ezingama-20-ft/40-ft noma izitsha ezikhululekile
Isiphetho
Umugqa wokulinganisa kanye nokusika we-coil-to-sheet ozenzakalelayo ongamathani ayi-10 e-CYMBER Aluminium Professional Warehouse eZhejiang umelela ipulatifomu yokucubungula egxile, enamandla aphezulu eyakhelwe kuphela izidingo zabathengi abakhulu bezimboni. Ngokuguqula ama-coil asindayo abe amashidi ayisicaba anezilinganiso eziqondile, aqedwa ukucindezeleka ekusebenzeni okukodwa okuqhubekayo, lesi sikhungo sisusa izinyathelo eziningi zokuphatha ezivamile ezinketheni zokuphakelwa kwamapuleti zendabuko, siletha ukuthuthukiswa okulinganiselwe ekusetshenzisweni kwezinto, isikhathi sokuhola, kanye nokuvumelana kwengxenye yokugcina.
Kumaqembu obunjiniyela kanye neminyango yokuthenga ephethe izidingo ze-aluminium ezinamathani amaningi, leli khono lisho ukwehla kwezindleko zokukhiqiza, amazinga aphansi okulahla, kanye nokuqiniseka ukuthi ishidi ngalinye elilethwayo lizohlangabezana nezimfuneko zejometri nezemishini ezifunwa yizakhiwo zesimanje ezisebenza kahle kakhulu.
Isikhathi sokuthunyelwe: Disemba 10-2025